The platform supports the intelligent manufacturing have system of all processes in the
whole spinning process,including blowing, carding, pre-drawing, drawing, combing, combining
strip, roving, ring spinning, winding and double twist. The platform relies on AIOT equipment,
cloud computing and intelligent APP, and is based on four functional combinations of data
aggregation, multi-role collaboration, visual analysis and intelligent decision-making.
Using data and algorithms to help spinning enterprises improve capacity utilization,
optimize manpower efficiency, shorten production cycle, reduce inventory overstock,
transparent spinning process, and realize data-driven lean manufacturing.

Value of Wisespin Cloud

 1.Dynamic production display              5.Increase capacity utilization rate
 2.Shorten the production cycle            6.Process and production quality inspection
 3.Seamless process                               7.Reduce inventory overhang
 4.Precision piece rate wage                  8.Optimize manpower effectiveness

  

  

Intelligent Ring Spinning Workshop

 Management
 Administrators can check the real-time production status, operation process and record under
 any conditions, to propose amendments or clarify the improvement direction of exposed problems.

 Mechanic
 Mechanic can spot faults instantly and accurately with the aid of pushed notifications about
 backward spindles, vacant spindles, belt fault etc, to reduce troubleshooting link and stop
 period of spindles.

 Craftsman
 Craft person can monitor overall procedures of all frames online sorts and craft statistics,
 sorts adjustment and test spinning.






                  Recorder
                  Recorder transcription duty and human error can be eliminated by automatically generated sheet, 
                  improve efficiency

                  Mechanic
                  Mechanic can be roused to devices and components maintenance mission by deadline subscription,
                  avoid duty omission and paper occupation.

                  Statistician
                  Statistician can formulate assorted piece rate standards by means of systematic output, quality, 
                  efficiency, this contributes information transparency and mutual trust.

                  Intelligent Patrolling Cart
                  Intelligent patrolling cart can trace the optimal route under the guidance of wisespin cloud, map out
                  best ways for piecing yarns based on quantity and location of breaks, reduce average piecing time
                  and labor intensity

Spinning Full Process Wisespin MES

 Process Optimizing
 Support convenient query, trace alteration of each product process, intuitively reflect specific
 ofeach frame, smart analysis and match up varieties and corresponding device.

 Quality
 The quality management system, connected with the laboratory inspection device by IOT,
 enforces thereal-time monitoring of embodied data of the whole spinning process and
 reveals alert if arrivingany abnormality

 Energy
 The energy consumption management system diagnoses and analyzes the running status of
 the devicethrough real-time electricity data collection, and quickly calculates the operating
 efficiency andenergy consumption of the device.

     Environment                
     The environmental monitoring system is connected to the industrial Internet of Things
     temperature and humidity acquisition equipment deployed in each area of the workshop,
     supporting the visualization of environmental data and real-time status monitoring.

     Display
     Production instructions issuing to each workshop immediately, real-time inspection of process
     and progress, comprehensive statistical analysis,prompt and efficient problem settlement, all
     these available through display management module of wisespin cloud system.

     Storage
     The warehouse management system can carry out the inventory management operation
     independently, but also can be used in combination with the documents and vouchers
     of other systems, to provide more complete and comprehensive business process and
     financial management information for enterprises.

Output
 The production capacity analysis system displays the output and energy consumption data in
 the form oftrend chart and table through multi-dimensional comprehensive comparison of
 machines and varieties. To summarize overload or low utilization rate frames for appropriate
 adjustment.

 Waste
 The waste system can classify and record the waste material in different processes, so that the
 cottondistributor can clearly understand the material list of the waste to sort out the cotton
 mixing scheme.

 Order
 Constant signal of each order’s manufacturing and expediting proceeding will be fulfilled
 through order management and progress query, making delivery time controlled,
 communication fluent.






 Raw Material
 The raw material management system comprises two essential modules, one for material
record, another for blending scheme to minister assorting, distributing, scheduling, subsequent operation sustaining.

 Tutorial
 Training：

1. Instruction of yarn monitoring system installation, operation, maintenance.

2. Instructions of wisespin System.

3. Check, analyze and troubleshoot hardware and software faults.

4. Training courses for technical maintenance engineers.
 Customization:

1. Autonomous upload function, open view and download authority function.

2. Exclusive database of each department, classi，fied authority management.
 More:
       Industry information and trends